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Problem:
In order to have a strong enough assembly panel, I must specify a web
that makes the individual boards too difficult to depanel (flexing stress
damage, carpal tunnel, etc…). Conversely, when we specify a web that is thin enough to make
for comfortable depaneling, the panel is too flimsy for the assembly process.
What can I do?
Solution:
Jump-Scoring…
There are two basic types of Jump-Scoring, Standard
and Advanced.
1.
Standard Jump-Scoring
simply
allows for a score line to jump over most of the panel border, leaving the
border largely intact, and as a result, stronger and more rigid, resulting in a
stiffer and stronger assembly panel. These
Jump-Score lines can be cut much deeper then standard lines (to allow for easier
board break-out) because the line itself is no longer required to be structural
to the point of supporting the entire panel, only the individual board.
Webs can be reduced to as thin as 0.008” to 0.010” when using
Standard Jump-Scoring. When
Jump-Scoring though, you must remember that at least two of the outside lines in
the array (in either direction) must extend all the way through the border, to
allow for a starting point for depaneling.
See Fig 1. This will weaken
the panel along the axis of these “fully” scored lines, reducing the overall
usefulness of the process. This may
be acceptable in many assembly operations that require panel rigidity mainly in
one direction only. But, if the
panel requires similar rigidity in both axes, Advanced Jump-Scoring (described
in #2 below) can be used to provide both near-effortless breakout and rigidity of the panel in both axes.
2. Advanced Jump-Scoring provides both ease of
breakout and rigidity of the panel in both axes, by adding ONE simple step to
the Standard Jump-Scoring process. Instead of simply scoring all the way
through the borders on the two outer lines in one axis (to allow a start point
for depaneling), those two lines will be "Combo-Scored".
See Fig. 2. Combo-Scored refers to the process of using a standard
thick-web "full score for the each of the two outer lines, and then making
a second jump-score pass, re-scoring each outer line at a deeper
depth (thinner web). This technique allows for a starting point for
depaneling (as above), but retains most of the border and therefore panel
rigidity in that axis. Also, more importantly, using Combo-Scoring on the
two outer lines in an axis also allows you to jump score even deeper than normal
on all lines, providing for even easier and more efficient depaneling verses
Standard Jump-Scoring alone. Webs can be jump-scored as thin as
0.004" to 0.006" for safe and easy depaneling, while maintaining a
rigid assembly panel. The best of both worlds!!!
So,
as you can see, V-Scoring continues to be a very adaptable and relevant
process as requirements continue to change and add further demands on
quality, cost and time to market. Contact
AccuSystems Service or Sales for more information.
FAQ's
Index

Index Introduction How Deep? Web Thickness Guidelines 
How Wide? What Tolerances Can Be Held? Some Finer Points 
Jump Scoring "Break-Through"
Process Inspection
Conclusion

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